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Weber State University Uses 3D Printing for Aerospace Support, Research

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Weber State University Uses 3D Printing for Aerospace Support, Research



OGDEN, Utah, January 26 – Weber State University is using 3D printing to advance its research on composite materials that support northern Utah’s aerospace and defense ecosystem.

The university’s Miller Advanced Research and Solutions Center recently upgraded and installed the Impossible Objects Composite-Based Additive Manufacturing system, or CBAM-2. The machine prints composite materials that can then be used to design parts for a range of high-tech applications.

Located near Hill Air Force Base, Utah, the MARS Centers brings together Weber State students and faculty with industry experts who can apply innovative solutions to real-world problems, especially in the realm of national defense.

“Composite materials are of high interest to the military, and the ability to 3D-print those parts on demand with CBAM gives us an advantage to participate in more projects and recruit the best talent,” said David Ferro, dean of WSU’s College of Engineering, Applied Science & Technology.

Ferro said Weber State has a long history with Impossible Objects and believes the new system – a leap in technology from the center’s previous CBAM printer – will be a valuable tool in aerospace research among academia, defense and commercial partners.

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Impossible Objects Printer
Impossible Objects Printer
Impossible Objects Printer
Impossible Objects Printer



“We’ve used this technology to print parts for legacy aircraft, aging jets that need replacement parts or tools that aren’t in production anymore,” said Devin Young, grant writing and research specialist at WSU, who works at the MARS Center. “CBAM makes parts that are lighter and stronger than some of the other methods out there, and it does it faster.”

Young said a recent example of 3D-printed parts via Impossible Objects includes a strap that keeps first-aid kits secure inside aircraft currently flown by the U.S. Air Force.

“We’ve found a range of uses for this technology, from large aerospace companies to small local businesses,” Young said.

Steve Hoover, Impossible Objects CEO, said the CBAM system’s Carbon Fiber PEEK 3D-printed material achieves excellent mechanical properties and is a cutting-edge alternative for aluminum prototyping, tooling, spares and repairs.

“The MARS Center is at the forefront of aerospace and defense research,” Hoover said. “We’re proud that they’ve selected CBAM technology, and have already engaged in several projects that have exciting potential for the Department of Defense, Department of Energy and other industrial partners.”

The MARS Center opened in August 2022 thanks to a $3.5 million donation from the Larry H. & Gail Miller Family Foundation. The CBAM 3D Printer from Impossible Objects is among the first advanced manufacturing technologies to be installed and used the new facility.


Contact: Bryan Magaña, byranmagana@weber.edu

Weber State University is renowned for excellent teaching, accessible educational opportunities and its enduring presence in northern Utah. Weber State serves more than 29,000 students form all walks of life and offers 225+ degree programs, including 20 graduate degrees. Visit weber.edu/wsutoday for more.

Impossible Objects is a 3D printer and materials company founded with the belief that materials science inventions would enable 3D printing to revolutionize the world in the same ways computers and the internet have revolutionized the way we live, work and play. Impossible Object’s CBAM technology combines the production rate of conventional manufacturing with the design flexibility of 3D printing to create high-performance materials at break-neck speeds. These advanced composite materials are lightweight, strong and ideal for a range of industrial applications. By removing the barriers, we’ve unlocked new opportunities to reshape and rethink manufacturing. Learn more at https://www.impossible-objects.com/

Filed Under: Community, Uncategorized Tagged With: 3D Printing, aerospace, Business, Community, HAFB, Hill Air Force Base, Impossible Objects, MARS Center, Ogden, U.S. Air Force, Weber County, Weber State University, WSU

Aerospace Expands Its Regional Office at Hill Air Force Base

Bringing Technical Expertise to Modernize and Strengthen our Nation’s Next-Generation ICBM Programs

The Aerospace Corporation (Aerospace) hosted a ribbon-cutting today for its newly expanded offices at Hill Air Force Base in Utah, where significant work is being done to support the modernization of our nation’s nuclear deterrence programs and outpace adversarial nuclear threats. From these new offices, Aerospace’s top engineers and scientists will work on advancing the development of the next-generation intercontinental ballistic missile (ICBM).

“As adversaries develop and advance nuclear weapons capabilities, the sustainment and modernization of our nation’s nuclear deterrence is critical to protecting our national security,” said Steve Isakowitz, Aerospace president and CEO. “Building on our legacy of supporting ICBMs during the Cold War, Aerospace continues to provide unmatched technical expertise and objective analysis to ensure the success of our nation’s nuclear programs and support the Department of Defense’s deterrence mission.”

Aerospace has supported ICBM programs at Hill Air Force Base for more than 14 years. Today, company engineers and scientists continue to provide technical expertise for ICBM programs through systems, propulsion, and guidance engineering, as well as software development capabilities that include digital engineering and cybersecurity. They also aid government decision-makers in evaluating acceptance of risk-enhancing mission assurance measures.

“The Aerospace Corporation’s alignment at Hill Air Force Base is the perfect fit in the work to protect our country,” said Chuck Leonhardt, president and CEO of the Ogden-Weber Chamber of Commerce. “We are fortunate to have such a powerful leader in the space industry in our business community.”

Aerospace’s new 24,000 square foot office will accommodate up to 140 employees, customers, and contractors – more than tripling today’s staffing numbers. It will also enable Aerospace engineers to work in a co-located, secure environment alongside the U.S. Air Force’s program staff. The presence of secured IT facilities and equipment will allow for collaboration with remote locations across the nation. Additionally, local staff are part of Aerospace’s nationwide Engineering and Technology Group (ETG), which provides deep technical insight and expertise to the local customer base and other strategic customers, like NASA, across the nation.

Aerospace’s local presence is expected to have an approximate economic impact of $13 million by the end of 2023. The company has a newly formed relationship with the University of Utah, where it advises on systems engineering curriculum needs. In the community, local Aerospace employees volunteer in programs that inspire the next generation of students to study science, technology, engineering, and mathematics (STEM).

Filed Under: Business, Community, Uncategorized Tagged With: aerospace, Business, Community, HAFB, Ogden, Weber County

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